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Automatic Fly Ash Brick Plant Manufacturers
An Automatic Fly Ash Brick Plant is a fully mechanized setup used for the mass production of eco-friendly bricks using fly ash, cement, sand, and water. These plants are designed for high-volume, consistent, and low-labor brick manufacturing. Using automation, they ensure better strength, finish, and uniformity than traditional clay bricks, promoting sustainable and modern construction.
The plant setup includes several interconnected machines and modules:
Raw Material Storage
Storage silos and hoppers are constructed for materials like fly ash, sand, lime, and cement.
Belt Conveyors & Feeders
Conveyors transfer the materials to the batching unit with automatic weighing sensors.
Batching & Mixing
A pan or roller mixer blends the raw materials into a uniform mixture based on precise ratios.
Hydraulic Brick Machine
The mixture is fed into an automatic hydraulic press that compresses it into brick molds with high pressure and vibration.
Brick Ejection & Stacking
Ejected bricks are automatically placed on pallets and moved to curing areas using hydraulic trolleys or auto stackers.
Curing Process
Bricks are water-cured naturally or steam-cured in chambers for 24–48 hours to develop strength.
Control Panel
A PLC or SCADA-based system manages all operations—mixing time, pressure levels, mold changes, and cycle count.
Residential and commercial building projects
Government affordable housing schemes
Boundary walls and compound construction
Pavements, parking lots, and sidewalks
Schools, hospitals, and infrastructure projects
Real estate and township developers
Fully automatic operation with minimal labor
High-pressure hydraulic compression
Consistent brick size and finish
Multi-mold compatibility (solid, hollow, interlocking)
High-durability steel frame
PLC-based automation
Energy-efficient electric drives
Vibration + hydraulic combo for superior strength
Water spray system for dust-free operation
Automatic Fly Ash Brick Plants are important because they:
Replace polluting red bricks with eco-friendly alternatives
Reduce reliance on skilled manual labor
Ensure product consistency and strength
Contribute to sustainable development using industrial waste (fly ash)
High Productivity: 10,000–25,000 bricks/day depending on model
Eco-Friendly: Uses waste fly ash, reducing environmental impact
Cost-Efficient: Low raw material cost and minimal manpower
Quick ROI: Fast production equals faster returns on investment
Custom Sizes: Interchangeable molds for various brick sizes
Labor-Saving: Automation replaces manual work
Low Maintenance: Simple structure, reliable components
Durable Bricks: Output has high compressive strength
Energy Saving: Optimized motors and auto-cycle shutdown
Digital Control: Easy monitoring and error detection
With rapid urban development and environmental concerns rising, the significance of automatic fly ash brick plants lies in their ability to offer:
Sustainable building solutions
Faster construction timelines
Affordable brick manufacturing for mass housing
Compliance with green building standards
Efficient use of industrial waste (fly ash from power plants)
Years of expertise in fly ash brick plant manufacturing
Tailored solutions based on your space, capacity & budget
Latest technology with high production reliability
Quality-tested components and robust machines
On-site installation & operator training
Affordable pricing and AMC options
100% client satisfaction record
ISO & CE certified setups
Ready stock of molds and spares
What is the capacity of your automatic plant?
Ranges from 8,000 to 25,000 bricks/day.
What raw materials are required?
Fly ash, sand, cement/lime, and water.
Are bricks from this plant durable?
Yes, they have compressive strength ≥ 80–100 kg/cm².
Can I change brick sizes?
Yes, interchangeable molds are available.
How many operators are needed?
Typically 2–4 operators for a fully automatic plant.
Do you provide installation and training?
Yes, complete setup, commissioning, and training are provided.
Is curing required?
Yes, water or steam curing is essential for 24–48 hours.
What is the power requirement?
Approx. 20–40 HP depending on plant size.
Is this plant suitable for rural areas?
Yes, especially for government and mass housing projects.
What is the price range?
Starts around ₹15 Lakhs and can go up to ₹75 Lakhs depending on configuration.
An Automatic Fly Ash Brick Plant is the most efficient and eco-friendly choice for bulk brick production. It transforms industrial waste into valuable construction material, reduces cost, speeds up project timelines, and supports sustainable growth. Whether you're a startup or an established builder, this plant offers the perfect blend of automation, quality, and scalability.
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