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Fly Ash Brick Machine
A Fly Ash Brick Machine is a hydraulic or mechanical system designed to manufacture high-strength, eco-friendly bricks using fly ash, cement, sand, and water. These machines are engineered to create uniform bricks automatically or semi-automatically, supporting mass production without the use of polluting furnaces or kilns. They are used across India to produce bricks for both small- and large-scale construction projects, helping reduce the dependency on traditional red bricks.
Robust Frame Structure
The main frame is fabricated using high-grade steel, often treated for anti-corrosion and vibration resistance.
Mold System
Heavy-duty molds are precision-made for standard or customized brick sizes, mounted inside the pressing chamber.
Hydraulic or Mechanical Press
The pressing mechanism applies up to 100–200 tons of pressure to form bricks with uniform density and shape.
Feeding & Mixing Units
Raw materials are loaded through hoppers and mixed in pan or planetary mixers to create a homogenous blend.
Control Unit
Advanced models come with a PLC-based control panel for automation, batching, and performance monitoring.
Conveyor & Stacking Systems
After pressing, bricks are moved via conveyors to stacking pallets for air or water curing.
Curing Chamber (Optional)
Curing systems or chambers may be included for maintaining moisture and optimizing brick strength.
Real estate construction
Commercial and residential projects
Smart city developments
Roads, walls, drainage & infrastructure
Industrial building projects
NGOs and rural construction projects
Brick manufacturing units
Export-based brick production plants
Eco-friendly housing and township developers
Available in manual, semi-automatic, and fully automatic versions
Capacity from 3,000 to 1,00,000 bricks/day
Brick size: 230x110x75 mm (custom sizes available)
High-pressure hydraulic system (up to 200 tons)
Pan/planetary mixer with wear-resistant blades
Vibration and compaction-based shaping
Control panel with programmable settings
Energy-efficient motors
Rust-proof and heavy-duty construction
The Fly Ash Brick Machine is important for modern construction practices that prioritize sustainability, speed, and uniformity. It offers a solution for recycling industrial waste (fly ash) into valuable construction materials, supports green building mandates, and ensures higher efficiency compared to traditional brick-making methods.
Eco-Friendly: Reduces pollution by eliminating burning
Cost-Effective: Fly ash is cheap and abundant
Consistent Quality: Bricks are uniform in shape, size, and strength
Customizable: Mold flexibility allows different brick types
Fast Production: High daily output even with fewer operators
Energy Saving: Low power consumption due to efficient design
Strong & Durable Bricks: Excellent compressive strength
No Skilled Labor Required: Easy operation and automation
Less Space Needed: Compact layout for even small factories
Complies with Govt. Policies: Supports PMAY, eco-building, MSME
With the rising demand for sustainable construction, fly ash bricks have gained prominence, and fly ash brick machines form the backbone of this green revolution. They convert waste into wealth and offer a scalable way to meet the growing infrastructure needs of developing economies like India. These machines help reduce carbon footprints, protect natural soil, and conserve energy.
Built with Indian conditions and raw materials in mind
Long machine life with easy maintenance
End-to-end plant setup and installation support
Operator training and recipe guidance
Spare parts and after-sales service assurance
ISO-compliant systems
Affordable pricing with superior output
Available in compact, mobile, and large plant models
Custom-engineered solutions for all capacities
What materials are used in the brick-making process?
Fly ash, cement, sand, water (optional: lime, gypsum).
How many bricks can the machine produce per hour?
Depending on the model – from 300 to 5,000 bricks/hour.
Do I need a curing system?
Yes, water curing for 10–14 days enhances strength.
Can I change the mold?
Yes, for pavers, hollow blocks, kerbstones, etc.
Is electricity required?
Yes, usually 3-phase, but some small models work on single-phase.
Is the machine suitable for rural areas?
Yes, even basic models work in low-resource locations.
Does the machine require civil foundation?
Yes, a stable base is needed for operation.
Can I use any type of fly ash?
Type F (dry fly ash) is ideal. We recommend testing before large-scale use.
Are government subsidies available?
Yes, under MSME, waste-to-wealth, and green building initiatives.
What’s the ROI period?
Typically, 6 to 18 months, depending on scale and demand.
A Fly Ash Brick Machine is not just a machine—it is an investment in sustainability, profitability, and long-term success. Whether you're a small entrepreneur or a large infrastructure developer, these machines provide a reliable and eco-conscious alternative to clay brick manufacturing. They reduce costs, enhance productivity, and help you meet modern construction standards.
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