Automatic Fly Ash Bricks Making Machine
An Automatic Fly Ash Bricks Making Machine is a fully integrated system used to manufacture fly ash bricks without manual labor. These machines combine hydraulic pressure and automation technology to produce high-strength, uniform, and eco-friendly bricks made from fly ash, cement, and other industrial waste materials.
Unlike manual or semi-automatic models, the automatic version handles the entire process — from raw material feeding, mixing, conveying, and compressing to ejecting and stacking the bricks — with minimal human intervention. It’s widely preferred for high-volume production in modern brick manufacturing plants.
The machine is designed and fabricated using a robust combination of mechanical, hydraulic, and electrical systems:
Main Frame Structure: Built using heavy-duty steel for rigidity and vibration resistance.
Hydraulic Pressing Unit: Applies uniform pressure (typically 100–200 tons) for brick formation.
Feeding System: Includes hopper, belt conveyors, and automated raw material feeder.
Mixing Unit: Pan or roller mixer for homogeneous blending of fly ash, cement, sand, and water.
Control Panel: PLC or microcontroller-based with touchscreen or button controls.
Moulds: Precision-machined interchangeable dies for different brick sizes.
Brick Ejector & Stacker: Automatically ejects bricks and places them in trays or pallets.
Each machine undergoes hydraulic pressure testing, performance validation, and trial production runs before delivery.
Fly ash brick manufacturing units
Government construction projects
Smart city infrastructure
Industrial building construction
Real estate and housing projects
Urban development authorities
State and national rural development programs
Fully automatic operation with PLC control
Adjustable pressure and cycle time
Multiple brick sizes and shapes supported
Automatic raw material feeding and hydraulic pressing
Vibration + hydraulic compression for high density
Brick ejector with auto-stacking
Energy-efficient operation
Mold customization and easy changeover system
Promotes eco-friendly construction using industrial waste
Supports sustainable development by reducing red brick usage
Improves brick quality and consistency
Enables faster completion of construction projects
Reduces dependence on manual labor
Contributes to cost savings in large-scale projects
High-speed brick production with minimal human effort
Reduces material wastage and improves strength
Lower energy consumption compared to traditional kilns
Long service life of machine with low maintenance
Meets government norms for green building material
Improves profitability for manufacturers with high ROI
Compatible with pallet feeding and auto curing chambers
With the rising demand for sustainable construction materials, fly ash bricks are increasingly becoming the preferred alternative to traditional clay bricks. The Automatic Fly Ash Bricks Making Machine plays a crucial role in enabling this transition by providing an efficient and scalable solution.
These machines support national missions like “Housing for All,” “Make in India,” and “Clean India,” and are ideal for builders, contractors, and government contractors seeking to meet environmental regulations and economic targets.
Faster ROI with high daily output
Ideal for medium to large-scale manufacturing units
Automation reduces labor and errors
High strength and durability of finished bricks
Long life molds and machine frame
Customization as per plant layout and requirements
Availability of local service and technical support
What raw materials are used in fly ash bricks?
Fly ash, cement, sand, water, and sometimes lime or gypsum.
What is the output capacity of an automatic machine?
Typically 1000 to 10,000 bricks per 8-hour shift, based on model.
Does it require skilled labor?
Basic training is enough; the system is user-friendly and mostly automated.
What is the typical pressure applied during brick formation?
Between 80 and 200 tons depending on machine specifications.
How long does a brick take to cure?
Generally, 7 to 21 days in normal water curing or steam chambers.
Are molds interchangeable?
Yes, most machines allow for easy mold change for different shapes/sizes.
Can the machine work continuously?
Yes, with periodic checks and maintenance.
Does it require a dedicated mixing unit?
Most models come integrated with a pan or roller mixer.
Is this machine eco-friendly?
Yes, it supports waste-to-value and reduces reliance on clay resources.
What type of bricks can it make?
Solid bricks, hollow blocks, paver blocks, and interlocking bricks (depending on molds).
The Automatic Fly Ash Bricks Making Machine is a smart, reliable, and environment-friendly investment for modern construction and brick manufacturing businesses. With its high capacity, precision automation, and compatibility with green building norms, it provides an edge to producers looking to meet increasing demand with speed and consistency. Indian manufacturers are at the forefront of this innovation, offering machines that combine strength, speed, and sustainability in one compact solution.
Filter Using Product Tags