Get Your Free Quote…!
Fly Ash Brick Plant
A Fly Ash Brick Plant is an industrial setup used to manufacture bricks made from fly ash, a by-product of coal combustion in thermal power plants. These bricks are eco-friendly, cost-effective, and widely accepted as a sustainable alternative to traditional clay bricks.
The plant integrates several machines and systems to mix raw materials, mold bricks, and cure them under controlled conditions, ensuring uniformity and strength.
Fly Ash Brick Plants are manufactured using industrial fabrication techniques, combining mechanical, electrical, and hydraulic systems.
Pan Mixer or Concrete Mixer: For uniform mixing of raw materials
Belt Conveyor: Transports mixed material to the press unit
Brick Press Machine: Hydraulic or mechanical press for molding bricks
Automatic Stacker (optional): For automatic brick stacking
Control Panel: PLC-based or manual controls for operations
Curing Area: Sheltered area for bricks to gain strength
Vibrating Table (optional): Enhances density and finish
Raw Materials Feeding: Fly ash, cement, sand, and sometimes lime and gypsum are fed in defined proportions.
Mixing: Pan mixer ensures a uniform, homogenous mixture.
Conveying: The mix is transferred via conveyor belts to the pressing machine.
Molding: Hydraulic press molds bricks into shape (standard or custom sizes).
Curing: Bricks are left to cure for 10–14 days, either in the open or in steam chambers.
Packaging: Cured bricks are stacked and packed for transport.
Fly Ash Bricks are used extensively in:
Residential buildings
Commercial structures
Boundary walls
Industrial sheds
Government construction projects (mandated in many regions)
Infrastructure projects like roads, bridges, and drainage systems
Production Capacity: Ranges from 1,000 to 30,000 bricks per shift
Brick Sizes: Can be customized (most common: 230x110x75 mm)
Automation Level: Semi-automatic, automatic, and fully automatic options
Hydraulic Pressure: 70–120 tons ensures brick strength
Energy Efficient: Low power consumption compared to kiln-based units
Material Versatility: Uses fly ash, sand, cement, lime, gypsum, etc.
Compact Design: Suitable even for medium-scale industries
Utilization of Waste: Converts harmful fly ash into a useful construction material
Environmental Protection: Reduces topsoil erosion caused by clay brick making
Government Backing: Supported under various eco-building policies
Energy Saving: No need for high-temperature kiln firing
Employment Generation: Provides job opportunities in semi-urban and rural areas
| Advantage | Description |
|---|---|
| Eco-Friendly | Reduces pollution by recycling industrial waste |
| Cost-Effective | Lower production cost compared to clay bricks |
| Stronger Bricks | |
| Uniform Shape | Smooth finish, better plaster bonding |
| Low Water Absorption | |
| Less Breakage | Good resistance to transport damage |
| Faster Construction | Larger size reduces mortar use and speeds up work |
The Fly Ash Brick Plant is a cornerstone of sustainable construction practices. As the construction industry seeks eco-friendly solutions, these plants:
Reduce dependence on clay mining
Mitigate fly ash disposal problems
Encourage low-carbon building methods
Support rural industrialization and Make-in-India initiatives
Comply with construction norms promoting green materials
For Entrepreneurs: Excellent business opportunity with fast ROI
For Builders: Cheaper and better alternative to traditional bricks
For Governments: Helps fulfill environmental targets and promotes green jobs
For Developers: Enhances LEED and green building certifications
For Rural Areas: Can be set up with low initial investment
A: Fly ash (main material), sand or stone dust, cement, lime, and water. Some plants may also use gypsum.
A: Based on the plant size:
Small: 2,000–5,000 bricks/day
Medium: 6,000–15,000 bricks/day
Large: 20,000–30,000+ bricks/day
A: Yes. Proper curing is essential to develop strength. It can be done through water sprinkling or steam curing chambers.
A: Typically 14–21 days after curing, depending on the curing method and cement content.
A: Varies:
Manual/semi-auto setup: ?5–10 lakhs
Fully automatic plant: ?25 lakhs – ?1 crore depending on capacity and features
A: Yes. In many areas, government projects mandate the use of fly ash bricks under environmental guidelines.
A: Absolutely. With proper raw material availability and power supply, it’s an ideal setup for small-town entrepreneurs.
A Fly Ash Brick Plant is more than just a business — it's a step toward sustainable development, environmental protection, and affordable housing. Whether you are an entrepreneur, a builder, or a policy-maker, choosing this plant means aligning with the future of green construction.
Its benefits go beyond profits — it contributes to cleaner cities, smarter infrastructure, and a healthier planet.
Filter Using Product Tags
