Get Your Free Quote…!
What is a Fully Automatic Fly Ash Brick Making Machine?
A fully automatic fly ash brick machine is a high-performance brick production unit that automates material feeding, mixing, pressing, palletizing, and curing processes. It utilizes hydraulic power and PLC-based control systems to produce large quantities of uniform, high-strength bricks with consistent shapes and dimensions.
Fly ash bricks
Hollow blocks
Paver blocks (optional)
Interlocking bricks (in multi-purpose models)
Building a fully automatic fly ash brick machine involves precision engineering and high-grade materials. The process includes:
Designed for customizable mold sizes and automation levels.
Mild steel or high-tensile steel for structural frame
Hardened steel for mold cavities and pressing plates
Electrical components for automation and control
CNC machining for mold precision
Welding and bolting for frame assembly
Installation of:
Mixer and conveyor system
Brick press (hydraulic press system)
Mold box and ejector
PLC control panel
Touchscreen HMI for setting parameters
Dry run and test batch
Safety decals and operator instructions
Fully automatic fly ash brick machines are commonly used in:
Real Estate and Residential Projects
Government Housing Schemes (PMAY, etc.)
Smart City Construction
Green Building Projects
Export-oriented Brick Manufacturing Units
Fully Automated Operation – Minimal manual handling
High Production Rate – Up to 8,000–25,000 bricks per day
Hydraulic Press System – Ensures high compaction and strength
Programmable Logic Controller (PLC) – For precision control
Adjustable Molds – For various brick/block sizes
Robust Construction – Designed for continuous operation
Stacking and Pallet System – Reduces labor
Material Feeder and Conveyor – Automated raw material handling
Low Power Consumption Motors – Energy efficient
Eco-Friendly Construction – Reduces clay usage and promotes fly ash recycling
Mass Production Capability – Ideal for large-scale housing or government projects
Standardization – Produces uniform, dimensionally accurate bricks
Reduced Time and Labor – Speeds up construction cycles
| Feature | Advantage |
|---|---|
| Full Automation | Labor-saving, consistent quality |
| Hydraulic Compaction | High compressive strength bricks |
| Adjustable Mold Designs | Flexibility in product output |
| Fly Ash Utilization | Environmentally friendly, reduces waste |
| Energy Efficiency | Low operational costs over time |
| Faster ROI | Quick break-even due to high output |
| Modular Expansion | Additional molds or automation layers can be added |
| Low Maintenance Design | Durable parts, wear-resistant molds |
Utilization of Fly Ash Waste: India produces millions of tons of fly ash annually from thermal power plants. These machines help convert waste into wealth.
Support for Housing for All (PMAY): High-volume brick production enables cost-effective housing construction.
Alignment with Green Building Codes (IGBC): Fly ash bricks are certified eco-friendly materials.
Boosts MSME and Startup Manufacturing Units: Popular among small and medium manufacturers due to scalability.
Affordable Investment Cost
Local Support & Servicing
Easy Finance and Subsidy Options
Readily Available Spare Parts
Make-in-India Quality Standards
Ranges from 8,000 to 25,000 bricks/day, depending on model and cycle time.
Fly ash, cement, sand/stone dust, water, and optional admixtures.
Yes, generally water curing for 10–14 days. Some models include steam curing chambers.
Yes, with interchangeable molds, the same machine can make multiple types of blocks.
Most models require 3-phase power; consumption ranges from 15–40 HP depending on machine size.
Yes, under MSME, Startup India, and NABARD schemes, eligible manufacturers may receive capital subsidies or soft loans.
Fully Automatic Fly Ash Brick Making Machines represent the future of sustainable, efficient, and high-speed brick manufacturing in India. Their eco-friendly nature, low production cost, and capacity to generate uniform, high-strength bricks make them a cornerstone of modern infrastructure development. For builders, contractors, or entrepreneurs, investing in this technology not only supports construction goals but also aligns with environmental responsibility and long-term profitability.
Filter Using Product Tags
