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Fully Automatic Fly Ash Brick Plants
A Fully Automatic Fly Ash Brick Plant is a state-of-the-art industrial setup that manufactures eco-friendly, high-strength fly ash bricks using an automated system. It uses a combination of fly ash, cement, sand, water, and other binding materials to create bricks without the need for burning, reducing environmental impact. These plants are designed for mass production with minimum human intervention, making them ideal for construction companies, developers, and entrepreneurs.
Raw Material Feeding System
A hydraulic hopper feeds fly ash, sand, cement, and aggregates into the batching system.
Automatic Batching System
Load cells weigh each ingredient precisely as per programmed ratios, eliminating manual error.
Pan Mixer or Planetary Mixer
Ingredients are thoroughly mixed using a heavy-duty mixer to ensure uniform consistency and strength.
Hydraulic Brick Press Machine
The mixture is fed into a press where bricks are molded using high-pressure hydraulic rams.
Conveyor and Stacking System
Bricks are automatically ejected onto a conveyor and sent for stacking using robotic arms or auto-stacking pallets.
Curing System
Bricks are either air-cured or water-cured in chambers to gain maximum strength.
Control System (PLC Panel)
The entire plant is operated and monitored using a fully automatic PLC-based control panel with a touchscreen.
Residential and commercial building projects
Real estate developments
Government infrastructure projects
Smart cities and green building programs
Road and boundary wall construction
Public Works Departments (PWDs)
Export-oriented brick production units
Rural housing schemes (PMAY)
NGOs and social housing sectors
Production capacity: 10,000 to 1,00,000+ bricks/day
PLC-based automatic control panel
Hydraulic pressing with 100–200 tons capacity
Auto batching and feeding systems
Heavy-duty mixer with wear-resistant blades
Mold changes possible for pavers, blocks
Conveyor and pallet transfer system
Minimum power consumption
Zero manual labor in core operations
In today's construction world, sustainability and speed are crucial. Fully automatic fly ash brick plants meet these requirements by offering eco-friendly bricks with faster output and high consistency. They support India's goal of reducing red brick usage, conserving topsoil, and lowering carbon emissions.
Eco-Friendly: No furnace or chimney required; reduces pollution
Cost-Effective: Lower raw material cost (fly ash is a by-product)
High Strength: Bricks are denser and more durable than red bricks
Automation: Minimum human intervention ensures accuracy and cleanliness
Labor Saving: Reduces dependency on skilled labor
Fast ROI: High productivity ensures quick return on investment
Scalability: Suitable for startups and large production units
Low Maintenance: Machines are designed for rugged use
Quality Assurance: Uniform size, shape, and strength in every batch
Government Subsidy Eligible: Complies with green building and MSME schemes
Fly ash brick plants represent the future of sustainable construction. With growing urbanization and environmental concerns, the demand for green alternatives to red bricks is increasing rapidly. These plants provide a profitable, reliable, and scalable solution to meet the growing construction needs while promoting responsible industrial practices.
100% indigenous design and manufacturing
ISO and CE-certified systems
End-to-end solutions from layout to installation
Experienced team with industry-specific guidance
Timely service, spare part support, and training
Energy-efficient, user-friendly, and safe designs
Machines tested on Indian fly ash quality standards
Proven results in real projects across India
AMC and remote service options available
How many bricks can it produce per hour?
Between 1,000 and 10,000 bricks/hour depending on model.
Is fly ash brick stronger than red brick?
Yes, it has better compressive strength and uniformity.
What is the life of the machine?
With proper maintenance, 10–15 years or more.
Can it produce other shapes?
Yes, with mold change, it can produce pavers, blocks, kerbstones, etc.
Is curing required?
Yes, usually 10–14 days of water curing is recommended.
What kind of manpower is needed?
Minimal—1-2 operators and 2-3 unskilled laborers per shift.
Do you provide setup assistance?
Yes, full installation, commissioning, and training are provided.
Is a concrete foundation required?
Yes, a basic layout plan and base work is necessary for installation.
Is subsidy available for fly ash units?
Yes, under MSME and green building schemes.
How much space is required?
Depends on capacity. A standard 10,000 brick/day plant may need 20,000–30,000 sq. ft.
A Fully Automatic Fly Ash Brick Plant is more than just a machine — it is a complete business solution Fully Automatic Fly Ash Brick Plant is more than just a machine — it is a complete business solution for anyone looking to enter or scale up in the construction materials industry. With low operational cost, eco-friendly production, and high returns, it is an ideal choice for modern construction businesses.
By choosing an advanced automatic plant, you not only boost your productivity but also contribute to cleaner, greener, and smarter building practices.
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